Popular Cast Aluminum Covered Grills


Our review process

Buying a grill is no easy task. It can be overwhelming if you don't know exactly what you're looking for. Luckily for you, we've spent many hours gathering and analyzing information on more than 1,300 different grills and also looked at 89 data specifications for each one. Out of these grills, we then took another look at 32 cast aluminum covered grills using our advanced AI technology. The following article will break down the pros and cons of the 32 grills mentioned above and show you some more relevant information you should focus on, such as body construction and fuel type.

After taking a look at cast aluminum covered grills, we wanted to tell you about some of our insights. Covered grills are excellent for entertaining friends and family, so you can host memorable barbecues for years to come. They feature ventilated heat regulation, altering extremely high temperatures to ensure that your food is properly cooked. They disperse heat evenly, so meat is grilled to the ideal temperature. Designed with weather-resistant materials, they also can tolerate rough climates. Cast aluminum grills are manufactured with rustproof materials to endure long-term use without deteriorating. Featuring excellent heat retention, they stay hot for longer.

Our Top Ranking Grills:
Product NameBrandFuel TypeBurner MaterialCooking Grate Material
Best Overall Score
1
An image of MHP WNK4-NS-MPP 48'' Natural Gas Cast Aluminum Covered Grill
MHP WNK4-NS-MPP 48'' Natural Gas Cast Aluminum Covered Grill
MHP
natural gas
stainless steel
aluminum
Runner Up
2
An image of MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill
MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill
MHP
propane gas
cast stainless steel
Energy-Efficient Option
3
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
MHP
propane gas
aluminum
Best Portable Grill
4
An image of PGS A40 Propane Gas Cast Aluminum Portable Covered Grill
PGS A40 Propane Gas Cast Aluminum Portable Covered Grill
PGS
propane gas
stainless steel
stainless steel
Best Affordable Option
5
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington
propane gas
stainless steel
cast iron
Our Top Ranking Grills
Customer Rating
Brand
MHP
Fuel Type
natural gas
Burner Material
stainless steel
Cooking Grate Material
aluminum
Customer Rating
Brand
MHP
Fuel Type
propane gas
Burner Material
cast stainless steel
Cooking Grate Material
Customer Rating
Brand
MHP
Fuel Type
propane gas
Burner Material
Cooking Grate Material
aluminum
Customer Rating
Brand
PGS
Fuel Type
propane gas
Burner Material
stainless steel
Cooking Grate Material
stainless steel
Customer Rating
Brand
Huntington
Fuel Type
propane gas
Burner Material
stainless steel
Cooking Grate Material
cast iron
Best Overall Score
An image of MHP WNK4-NS-MPP 48'' Natural Gas Cast Aluminum Covered Grill

Transform your barbecuing experience with the MHP Natural Gas Covered Grill. Made with a freestanding design, this cast aluminum grill offers greater freedom and flexibility in your outdoor cooking space. Featuring a SearMagic warming rack, it is perfect for keeping food from getting cold. It includes an aluminum cooking grate, amplifying and retaining heat, which reduces warming time and energy consumption. This MHP grill has an electronic ignition to take the struggle out of lighting your grill. It has Reversible Sear Magic cooking grids, making it perfect for achieving that flavorful outer layer on your meat or veggies. Using natural gas, it ensures that heat is evenly distributed over the grill for a more accurate cooking temperature.

    Pros
    • Features an electronic ignition, enabling you to quickly fire up your barbecue
    • SearMagic warming rack helps keep food hot
    • Natural gas is on the low end of the CO2 emissions fuel scale
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Electronic ignition loses its ability to work quickly if it gets too dirty
    • Runs on natural gas, costing more than a grill that needs charcoal
Runner Up
An image of MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill

Cook delicious meals for the entire family by using the MHP Propane Gas Covered Grill. This MHP grill features a built-in design, making it the ideal addition to any permanent outdoor kitchen area. It has three large cast stainless steel main burners to create both direct and indirect heat simultaneously, so you can utilize a two-zone cooking area, to ensure your food is more evenly. This cast aluminum grill features a Sta-Kool handle to keep your barbecue tightly sealed. With Reversible Sear Magic cooking grids, it is ideal for achieving that caramelized outer layer on your meat or veggies. It uses propane gas, so it can distribute consistent heat across the cooking surface.

    Pros
    • Propane gas provides a strong heat-source, ensuring that meat is cooked well
    • Features a built-in design, adding a level of sophistication to any outdoor cooking space
    • Reversible Sear Magic cooking grids give meat those traditional grill marks
    Cons
    • Cast aluminum construction is likely to scratch after a few uses
    • Uses propane gas, costing more than a grill that utilizes charcoal
Energy-Efficient Option
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill

Transform your barbecuing experience with the MHP Propane Gas Covered Grill. This MHP grill utilizes an infrared burner, offering access to high-intensity heat while cooking. Featuring a SearMagic warming rack, it is ideal for keeping food from getting cold. It includes an aluminum grill grate, amplifying and retaining heat, which reduces warming time and energy consumption. With a built-in design, it will add a level of elegance to any outdoor kitchen area. This MHP grill has an electronic ignition to take the struggle out of lighting your grill. Using propane gas, it distributes consistent heat across the cooking area to minimize grill flare-ups.

    Pros
    • Electronic ignition allows you to start your propane gas grill effortlessly
    • SearMagic warming rack helps keep food hot
    • Uses an infrared burner, offering access to high-intensity heat while you grill
    Cons
    • High-end infrared burners become harder to move once you have set it up
    • Cast aluminum design is likely to scratch after a few uses
    • Features an electronic ignition, losing its ability to work quickly if it gets too dirty
Best Portable Grill
An image of PGS A40 Propane Gas Cast Aluminum Portable Covered Grill

If you're a person who enjoys backyard barbecues, the PGS Propane Gas Covered Grill is the grill for you. This grill features a portable design, which makes it excellent for a day at the beach. It features a stainless steel cooking grate, supplying an optimal non-stick surface that will last a long time. This portable grill has a Moon Rok tray, delivering more even results. It has a Sure Start ignition, helping you easily fire up your grill. This propane gas grill distributes consistent heat across the grill to reduce grill flare-ups. With two solid rubber wheels, it will be excellent for parties, picnics, or camping. Designed with a warming rack, this portable grill is great for keeping food from getting cold.

    Pros
    • Moon Rok tray allows the grill to achieves optimal heat distribution every time you cook
    • Sure Start ignition provides you with a quick and easy way to light your grill
    • Features a warming rack designed to keep food at the perfect temperature
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is less weather tolerant and more difficult to clean
    • Features a Sure Start ignition, losing its ability to work quickly if it gets too dirty
Best Affordable Option
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill

Host outstanding dinner parties with the Huntington Propane Gas Covered Grill. This Huntington grill has three stainless steel burners, letting you utilize the direct and indirect heat necessary for two-zone cooking. Designed to take the struggle out of starting your grill, it is equipped with an electronic ignition, so you can easily get the fire going. It includes a cast iron grill grate, giving you a dependable cooking surface that you can rely on for a long time. Fueled by propane gas, it distributes heat evenly across the cooking surface for consistent results every time. Made with a freestanding design, this Huntington grill offers greater freedom and flexibility in your outdoor cooking area.

Featuring a warming rack, this Huntington grill is perfect for keeping food from getting cold. It has lockable casters, making sure your grill stays in one place if someone or something bumps up against it. By utilizing four heavy-duty wheels, it will be excellent for hosting, camping, or picnics. It has an Accu-Temp™ thermometer to maintain the right temperature for all of your cooking needs.

    Pros
    • Electronic ignition ignites the grill in no time
    • Warming rack helps keep food hot
    • Features side shelves, providing extra storage room for everything you need in order to say goodbye to mess and clutter
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Features a cast iron cooking grate, requiring constant oiling to stop rusting
    • Electronic ignition loses its ability to work quickly if it gets too dirty
Additional Picks
An image of PGS T-Series T30 T Series 48'' Propane Gas Cast Aluminum Covered Grill

Count on the PGS T Series Propane Gas Covered Grill for an authentic barbecue experience you can share with your friends and family. This PGS grill has a freestanding design, allowing you to push it out of the way to save space when it's not in use. It includes a stainless steel grill grate, which offers you a dependable non-stick surface that you can rely on for a long time. This propane gas grill distributes consistent heat across the cooking area to reduce grill flare-ups. It has anti-theft control knobs, helping you set your grill to the ideal temperature every time you cook. This cast aluminum grill features a continuous-spark ignition, so you can turn it on with ease and get the party started. It has a Moon Rok tray, ensuring even heat distribution throughout your grill.

    Pros
    • Continuous-spark ignition provides you with a quick and easy way to light your grill
    • Features a stainless steel side shelf, giving you extra space to hold platters and utensils
    • Moon Rok tray ensures optimal heat distribution through each grilling session
    Cons
    • Cast aluminum construction is likely to scratch after a few uses
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Continuous-spark ignition loses its functionality quickly if it gets too dirty
An image of PGS T-Series T30 T Series 24" Propane Gas Cast Aluminum Covered Grill

For greater assembly and mobility, consider getting the PGS T Series Propane Gas Covered Grill. This cast aluminum grill has a freestanding design, giving you the freedom and flexibility to push it out of your way while you are using your deck or patio. It features a stainless steel cooking grate, which supplies a simple-to-maintain, dependable, non-stick surface. Fueled by propane gas, it distributes consistent heat across the cooking area to reduce grill flare-ups. This freestanding grill has a continuous-spark ignition, which provides you with a quick and easy way to light your barbecue. It is fitted with anti-theft control knobs, so you can set your grill to the ideal temperature to ensure that each piece of meat is perfectly cooked. It has a Moon Rok tray, providing more even results.

    Pros
    • Continuous-spark ignition provides you with a quick way to light your barbecue
    • Features a stainless steel side shelf, allowing you to organize all your barbecue accessories
    • Moon Rok tray ensures optimal heat distribution every time you cook
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Continuous-spark ignition loses its functionality quickly if it gets too dirty
An image of MHP WNK4DD Propane Gas Cast Aluminum Freestanding Covered Grill

Count on the MHP Propane Gas Covered Grill for a delicious barbecue experience you can share with your family and friends. This cast aluminum grill includes a stainless steel cooking grate, giving you a simple-to-maintain, durable, non-stick surface. It is equipped with folding side shelves and has two folding side shelves, so you can enjoy more work space. Designed with a swing-away warming rack, it is ideal for keeping food from getting cold. This freestanding grill has a Sta-Kool handle to keep your barbecue securely closed. Made with a freestanding design, it provides greater freedom and flexibility in your outdoor cooking space.

This propane gas grill distributes heat evenly across the cooking surface to ensure consistent results every time. This MHP grill features a built-in heat thermometer, so you can maintain the right temperature to cook your meat to perfection. It is featured with a rotisserie burner and has Reversible Sear Magic cooking grids, offering additional grilling options. This MHP grill features an electronic ignition to take the struggle out of starting your grill.

    Pros
    • Features an electronic ignition, helping you easily fire up your barbecue
    • Designed with a swing-away warming rack to keep food from cooling down
    • Propane gas is stored in a portable tank that is easy to detach and refill for your convenience
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Features an electronic ignition, losing its functionality quickly if it gets too dirty
An image of MHP JNR4DD-NS-MPP Natural Gas Cast Aluminum Freestanding Covered Grill

Transform your barbecuing experience with the MHP Natural Gas Covered Grill. This MHP grill includes a stainless steel cooking grate, giving you a simple-to-maintain, dependable, non-stick surface. It is designed with a folding side shelf to offer extra working space. With a freestanding design, it provides greater freedom and flexibility in your outdoor kitchen. This MHP grill is equipped with a Sta-Kool handle to keep your barbecue tightly sealed. Featuring a stainless steel warming rack, it is great for keeping food from getting cold.

This grill features Reversible Sear Magic cooking grids, making it excellent for getting that flavorful outer layer on your meat or veggies. It has an electronic ignition to make starting your natural gas grill as easy as possible with a simple push of a button. This grill has a built-in heat thermometer, so you can constantly keep track of the temperature in order to achieve perfect results every time. Fueled by natural gas, it is perfect for providing a cleaner-burning alternative for all your barbecuing needs. It has porcelain briquettes, which ensure optimal heat distribution through each grilling session.

    Pros
    • Features an electronic ignition, letting you quickly start up your barbecue
    • Stainless steel warming rack helps keep your food from cooling down
    • Porcelain briquettes help evenly cook your meal to perfection
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more costly than other grate materials
    • Features an electronic ignition, losing its functionality quickly if it gets too dirty
An image of PGS A40 Natural Gas Cast Aluminum Freestanding Covered Grill

For the perfect combination of functionality and practicality, choose the PGS Natural Gas Covered Grill. This cast aluminum grill has a freestanding design, which lets you move it out of the way while using your deck or patio. Featuring a warming rack, it is perfect for preventing grilled food from getting cold until the moment you sit down to eat. It includes a stainless steel grill grate, offering you an optimal non-stick surface that you can rely on for a long time. This cast aluminum grill features a Sure Start ignition, so you can ignite the burner with ease and start grilling. Using natural gas, it is ideal for reducing unnecessary waste and exposure to harmful emissions, such as carbon dioxide. It has a Moon Rok tray, which ensures uniform heat distribution every time you grill.

    Pros
    • Features a Moon Rok tray, ensuring even heat distribution every time you cook
    • Sure Start ignition ignites the grill quickly
    • Warming rack helps keep food hot
    Cons
    • Cast aluminum construction is likely to scratch more easily
    • Stainless steel cooking grate is less weather tolerant and more difficult to clean
    • Sure Start ignition loses its ability to work quickly if it gets too dirty
Here's Some More Information To Think About When Purchasing Your Next Cast Aluminum Covered Grill:
What Size Cooking Area Is Best for Your Cast Aluminum Covered Grill
Under 500 Sq. Inch Grills

Interested in less than 500 sq. in. grills? Here are a few things you should keep in mind about them. Feel free to check out this great cast aluminum covered grill in the meantime. Small grills provide enough room to cook for the whole family, giving you ample room to grill your meals with all of the space that you need. Often designed with two burners, they are able to simultaneously sear at high temperatures and slow cook at low temperatures. They are not hard to move, enabling you to place them anywhere you want in your yard or patio.

500-700 Sq. Inch Grills

Interested in learning the pros and cons of 500-700 sq. in. grills? The next little bit will explain everything that you need to know about them and whether or not cast aluminum covered grills are right for you. Come back after you finish reading, check out this great one. Providing enough room to comfortably cook, medium-sized grills let you prepare all of your favorite dishes. They can grill up to 12 chicken pieces, 15 sausages, 6 steaks, and 12 burgers at one time. Medium-sized grills often include up to eight burners, so you can prepare different types of food simultaneously. They give you the ability to cook various food items at different temperatures.

What Type of Installation Do You Need?
Built-in Grills

Interested in built-in grills? Here are a few things you should keep in mind about them. Feel free to check out this highly ranked cast aluminum covered grill in the meantime. With an aesthetically-pleasing construction, built-in grills are great for upgrading any backyard or patio, giving it a beautiful and refined look. These built-in grills are ideal for barbecuing at dinner parties or larger events. A potential downside is that they are installed permanently into your outdoor kitchen, meaning that you won't be able to move them around or store them during the off-season. They are harder to install, so if you need your grill set up quickly and easily, you'll probably want to consider another option. Moreover, they are considerably more expensive, so they should only be considered if you're looking to make a big investment in an outdoor kitchen.

Freestanding Grills

Debating whether to get a freestanding grill? We can help you make your decision by giving you some information that you need. Freestanding grills are especially great for grilling novices since they don't demand the same long-term commitment that built-in grills do and don't come with the same price tag. They are easy to move, giving you the freedom and flexibility to roll them out of the way when you are done preparing your food. They have internal storage compartments, which are convenient for storing extra barbecuing items. Featuring a compact design, they are a great choice for small outdoor locations. Something to consider is that they don't have any prep space, unlike built-in grills, so if you want to set-up a whole outdoor kitchen, they're not the best choice. If you think a freestanding grill could be right for you, you'll want to check out this cast aluminum covered grill.

Portable Grills

Debating whether to get a portable grill? We can help you decide by giving you the information that you need. Portable grills feature internal storage compartments, which are convenient for storing additional barbecuing items. They have a compact design, which is excellent for smaller outdoor areas. One downside is that they often don't feature safety mechanisms, so if you want to get one, you'll need to make sure that you're following the safety guidelines and tips. Feel ready to decide on the right cast aluminum covered grill for you? Get started here.

All You Need to Know About Choosing Your Fuel for Cast Aluminum Covered Grills
Natural Gas Grills

If you want a grill that will be a more eco-friendly option, then a natural gas grill is what you want for your cast aluminum covered grill. Natural gas grills are low maintenance, ensuring that they stay in great shape with little upkeep required. They are capable of reaching temperatures between 400 to 600 degrees Fahrenheit, so you can fully season food with delicious flavors and zest. They are equipped with temperature control dials, so you can control the internal temperature of your food when you are cooking. They are easy to operate, allowing you to create tasty dishes with ultimate convenience. They maintain consistent temperatures, so you can ensure the perfect degree of doneness. Designed to ensure a quick and safe startup, they are sold with igniters, so you can simply start your grill with just the push of a button. They burn even cleaner than propane, so they are a more environmentally-friendly choice. Something to consider is that they are difficult to install, so a professional will be required if you don't have an existing natural gas line. Feel ready to pick out the right cast aluminum covered grill for you? You can get started here.

Propane Gas Grills

Not sure if you should get a propane gas grill? We can help you make your decision by giving you some information that you need before purchasing a propane gas cast aluminum covered grill. Propane grills are low maintenance, ensuring a fast and stress-free cleanup. They can reach temperatures of 400 to 600 degrees Fahrenheit, so you can grill your food gradually. They maintain consistent temperatures, so you can ensure the perfect degree of doneness. They have temperature control dials, which are perfect for monitoring heat while cooking outside. Designed to ensure a quick and safe startup, they have igniters, so you can simply start your grill with just the push of a button. However, they have wide venting, so if food with smoky flavor is what you want, these grills aren't the right choice for you. Another drawback is that they run out of fuel after repeated use, so you'll have to refill the tank occasionally. A benefit is that they contain 2,500 BTUs per cubic feet as compared to 1,000 BTUs for natural gas, contributing to faster heating. Feel ready to pick out the right cast aluminum covered grill for you? You can get started here.

Liquid Propane Grills

Debating whether to get a liquid propane grill? We'll try to help you decide by giving you some important information that you need before buying a liquid propane cast aluminum covered grill. Liquid propane grills are low maintenance, ensuring that they stay in perfect condition with little upkeep required. They maintain a steady temperature, so you can achieve the perfect degree of doneness. They are capable of reaching temperatures between 400 to 600 degrees Fahrenheit, so you can perfectly season food with incredible aromas and flavors. They heat up in seconds, requiring little preparation time. They are equipped with temperature control knobs, so you can identify the perfect temperature for your food. Designed to ensure a rapid and safe startup every time, they come with igniters, so you can grill without the use of a lighter or match. Something to consider is that they have wide venting, so if food with smoky flavor is what you want, these grills aren't the right choice for you. A benefit is that liquid propane is more expensive than natural gas, making them a luxury, only to be considered if you're looking to make a big investment by adding an outdoor kitchen to your home. These liquid propane grills contain 2,500 BTUs per cubic feet as compared to 1,000 BTUs for natural gas, contributing to faster heating. If you think a liquid propane grill is a good choice, check out this one.