Best Medium-Sized Cast Aluminum Grills


Our review process

Buying a grill is no easy task. It can quickly escalate into an overwhelming choice. Luckily for you, we've already compiled and analyzed information on over 1,300 different grills and also looked at 89 data parameters for each one so that you won't have to. Out of these grills, we then inspected seven medium-sized cast aluminum grills using our leading machine learning technology. The following article will break down the advantages and disadvantages and show you some more relevant information you should focus on, such as body construction and fuel type.

After reviewing medium-sized cast aluminum grills, we wanted to share some of our insights with you. Rustproof cast aluminum grills have rust-proof builds to stand up to long-term use without decaying. Built with weather-resistant materials, they will withstand rough climates. Designed to keep the surface hot for extended periods of time, they have excellent heat retention, so they can stay at a proper cooking temperature for longer. They supply plenty of space to cook for the whole family, offering you ample room to grill great portions. With these kinds of grills, you can cook up to 12 pieces of chicken, 15 sausages, 6 steaks, and 12 burgers at a time. Medium-sized grills often include eight burners and let you cook an assortment of dishes at different temperature levels.

Our Top Ranking Grills:
Product NameBrandGrill TypeFuel TypeCooking Grate MaterialCooking Area
Best Overall Score
1
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
MHP
covered grill
propane gas
aluminum
574 sq. in.
Runner Up
2
An image of PGS A40 Propane Gas Cast Aluminum Freestanding Covered Grill
PGS A40 Propane Gas Cast Aluminum Freestanding Covered Grill
PGS
covered grill
propane gas
stainless steel
612 sq. in.
Best Affordable Option
3
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington
covered grill
propane gas
cast iron
580 sq. in.
4
An image of PGS A40 Natural Gas Cast Aluminum Freestanding Covered Grill
PGS A40 Natural Gas Cast Aluminum Freestanding Covered Grill
PGS
covered grill
natural gas
stainless steel
612 sq. in.
5
An image of Huntington 665154 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington 665154 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington
covered grill
propane gas
cast iron
700 sq. in.
Our Top Ranking Grills
Customer Rating
Brand
MHP
Grill Type
covered grill
Fuel Type
propane gas
Cooking Grate Material
aluminum
Cooking Area
574 sq. in.
Customer Rating
Brand
PGS
Grill Type
covered grill
Fuel Type
propane gas
Cooking Grate Material
stainless steel
Cooking Area
612 sq. in.
Customer Rating
Brand
Huntington
Grill Type
covered grill
Fuel Type
propane gas
Cooking Grate Material
cast iron
Cooking Area
580 sq. in.
Customer Rating
Brand
PGS
Grill Type
covered grill
Fuel Type
natural gas
Cooking Grate Material
stainless steel
Cooking Area
612 sq. in.
Customer Rating
Brand
Huntington
Grill Type
covered grill
Fuel Type
propane gas
Cooking Grate Material
cast iron
Cooking Area
700 sq. in.
Best Overall Score
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill

If you're trying to build a luxurious outdoor kitchen, you'll want to know all about the MHP Propane Gas Covered Grill. This propane gas grill distributes heat evenly across the cooking surface to ensure consistent results every time. Designed to take the struggle out of lighting your grill, this grill has an electronic ignition, so you can effortlessly fire up your grill. Equipped with a built-in design, it will add a level of elegance to any outdoor cooking area. It has an aluminum cooking grate, heating up food more consistently and is rust-resistant, so you can use it for many years to come. Built with an infrared burner, it gives you access to high-intensity heat when grilling and searing food. With a SearMagic warming rack, this cast aluminum grill is ideal for keeping prepared food from getting cold.

    Pros
    • Electronic ignition allows you to start your propane gas grill effortlessly
    • SearMagic warming rack helps keep food hot
    • Uses an infrared burner, offering access to high-intensity heat while you grill
    Cons
    • High-end infrared burners become harder to move once you have set it up
    • Cast aluminum design is likely to scratch after a few uses
    • Features an electronic ignition, losing its ability to work quickly if it gets too dirty
Runner Up
An image of PGS A40 Propane Gas Cast Aluminum Freestanding Covered Grill

Host excellent dinner parties with the PGS Propane Gas Covered Grill. Equipped with a warming rack, this grill is great for keeping food hot until you are ready to eat. It has a Sure Start ignition, helping you quickly fire up your barbecue. Made with a freestanding design, it provides greater freedom and flexibility in your outdoor cooking area. This propane gas grill distributes consistent heat across the cooking area to minimize grill flare-ups. This PGS grill features a stainless steel cooking grate, offering you an optimal non-stick surface that will last a long time. It features a Moon Rok tray, delivering a more even outcome.

    Pros
    • Moon Rok tray ensures optimal heat distribution through each grilling session
    • Sure Start ignition allows you to light your propane gas grill with the push of a button
    • Warming rack helps keep your food from getting cold
    Cons
    • Cast aluminum construction is likely to scratch more easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Sure Start ignition loses its ability to work very quickly if it gets too dirty
Best Affordable Option
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill

The Huntington Propane Gas Covered Grill is an excellent choice for those who enjoy a tasty barbecue experience. This Huntington grill has a freestanding design, giving you the freedom and flexibility to roll it out of the way while you are using your outdoor deck or patio. It features a cast iron grill grate, supplying a dependable surface that will last a long time. Featuring four heavy-duty wheels, it will be perfect for hosting, picnics, or camping. Use the indirect and direct heat needed to create a two-zone cooking area with this Huntington grill's three large stainless steel main burners. Designed with a warming rack, it is ideal for preventing cooked food from getting cold until the moment you sit down to eat.

This Huntington grill is equipped with an Accu-Temp™ thermometer, so you can keep track of the temperature in order to achieve perfect results every time. It features an electronic ignition, helping you easily light your grill. It has lockable casters, ensuring your grill stays in one place when you're using it. This propane gas grill distributes consistent heat across the cooking area to minimize grill flare-ups.

    Pros
    • Electronic ignition ignites the grill in no time
    • Warming rack helps keep food hot
    • Features side shelves, providing extra storage room for everything you need in order to say goodbye to mess and clutter
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Features a cast iron cooking grate, requiring constant oiling to stop rusting
    • Electronic ignition loses its ability to work quickly if it gets too dirty
Additional Picks
An image of PGS A40 Natural Gas Cast Aluminum Freestanding Covered Grill

The PGS Natural Gas Covered Grill is great for cooking up an authentic barbecued meal during all your summer events. Using natural gas, this cast aluminum grill is excellent for reducing unnecessary waste and exposure to harmful pollutants, such as carbon dioxide. It has a stainless steel cooking grate, giving you an easy-to-maintain, dependable, non-stick surface. This PGS grill has a Moon Rok tray, providing more even results. Featuring a freestanding design, it offers greater freedom and flexibility in your outdoor dining space. It has a Sure Start ignition, letting you quickly fire up your grill. Equipped with a warming rack, it is great for preventing grilled food from getting cold until the moment you sit down to eat.

    Pros
    • Features a Moon Rok tray, ensuring even heat distribution every time you cook
    • Sure Start ignition ignites the grill quickly
    • Warming rack helps keep food hot
    Cons
    • Cast aluminum construction is likely to scratch more easily
    • Stainless steel cooking grate is less weather tolerant and more difficult to clean
    • Sure Start ignition loses its ability to work quickly if it gets too dirty
An image of Huntington 665154 Propane Gas Cast Aluminum Freestanding Covered Grill

The Huntington Propane Gas Covered Grill is a superb addition to any backyard. This Huntington grill uses Linear-Flow™ valves and is equipped with an Accu-Temp™ thermometer, so you can maintain the perfect temperature to cook your meat just the way you like it. Featuring a warming rack, it is perfect for keeping food hot until you are ready to eat. It features an electronic ignition, helping you quickly start up your barbecue. This grill includes a cast iron cooking grate, supplying a dependable non-stick surface that will last a long time. It is designed with two stainless steel burners and features a Flav-R-Wave™ Cooking System, protecting your burner while also vaporizing released juices and oils to add more flavor to the meat. This grill has a tool holder, so you can conveniently store cooking utensils. It has a fixed side shelf, which offers added storage space for your spice rack, utensils or any other accessories you may need while barbecuing your favorite foods. This weather-resistant Huntington grill is suitable for both backyard cookouts and winter parties. It has a freestanding design, giving you the freedom and flexibility to move it out of your way while you use your outdoor deck or patio. This propane gas grill distributes heat evenly across the cooking area for consistent results every time.

    Pros
    • Electronic ignition allows you to start your propane gas grill with the push of a button
    • Warming rack helps you keep your food at the perfect temperature
    • Features a tool holder, providing you with a convenient spot for your grilling appliances
    Cons
    • Cast aluminum design is likely to scratch easily
    • Includes a cast iron grill grate, requiring constant oiling to stop corrosion
    • Electronic ignition loses its ability to work very quickly if it gets too dirty
If You Still Need Help Making Your Choice, Here's Some Additional Information About the Medium-Sized Cast Aluminum Grills Available:
Which Medium-Sized Cast Aluminum Grill Should You Be Installing?
Built-in Grills

Interested in built-in grills? Here are a few things you should know about them. Feel free to check out this great medium-sized cast aluminum grill in the meantime. Built-in grills are constructed with an aesthetically-appealing design, lending your space a beautiful and refined look. These built-in grills are ideal for cooking at dinner parties or larger events. However, they are considerably more expensive, so they should only be considered if you're looking to make a big investment in an outdoor kitchen. They have a less convenient installation process, so if you need your grill set up quickly and easily, you might want to consider a different option. Moreover, built-in grills are installed permanently into your outdoor kitchen, meaning that you won't be able to move them around or store them during the off-season.

Freestanding Grills

Want to learn more about freestanding grills? Well, keep reading the following section to learn more about them, specifically in accordance with medium-sized cast aluminum grills. And if you think that a freestanding medium-sized cast aluminum grills is good for you, then check out this grill. Freestanding grills are particularly great for grilling novices since they don't demand the same long-term commitment that built-in grills do and don't come with the same price tag. They are easy to move around, giving you the freedom and flexibility to push them out of the way when you are done grilling. They are compact, making them ideal if you want to save space. Freestanding grills have internal storage units, so you can easily access and store all your extra grilling tools. One downside is that they don't have any prep space, unlike built-in grills, so if you want to set-up a whole outdoor kitchen, they're not the best choice.

What Are the Differences When It Comes to Cooking Grate Material for Medium-Sized Cast Aluminum Grills?
Grills with Stainless Steel Grates

With one medium-sized cast aluminum grills with a stainless steel grate design, there's lots to know about what makes them unique. Stainless steel grates have heat retention technology, decreasing fuel consumption while grilling. With anti-corrosion materials, the grates provide long-lasting durability even after repeated use. Including a non-stick surface, they make sure that food does not stick to the grate after cooking. They are easy to clean, which means that most standard grill brushes will do the job. The grates feature a low maintenance build, so it won't be a hassle to make sure that they are kept in good condition over time. Now that you're feeling more confident about stainless steel grates, check out this highly-rated medium-sized cast aluminum grill.

Grills with Cast Iron Grates

There are two medium-sized cast aluminum grills with a cast iron grate design, like this one. Cast iron grates have even heat circulation, making them excellent for ensuring that meat is thoroughly cooked. The grates are heat retentive, minimizing the fuel required while grilling. They feature a non-stick coating, so you can grill without the need for extra oiling. Something to consider is that the grates need careful maintenance since they can rust and corrode easily if they're not oiled before use and can't be cleaned with all types of detergent. Also, they are quite heavy, making it difficult to adjust or remove them for cleaning.

Grills with Aluminum Grates

With two medium-sized cast aluminum grills with an aluminum grate design, there's lots to know about what makes them unique. Featuring rustproof properties, aluminum grates provide long-lasting durability even after repeated use. These grates are easy to clean, so most grill brushes should be able to do the job. They feature a low maintenance design, making it easy to keep them in good shape over time. Now that you're feeling more confident about aluminum grates, check out this highly-rated medium-sized cast aluminum grill.

Everything You Need to Know About Choosing Your Fuel for Medium-Sized Cast Aluminum Grills
Natural Gas Grills

Want to learn more about natural gas medium-sized cast aluminum grills? Continue reading the following paragraph to learn more about them. If you want to check out a natural gas medium-sized cast aluminum grill, then come look at this one. Natural gas grills are capable of reaching temperatures of 400 to 600 degrees Fahrenheit, ensuring that your food is consistently cooked over just the right amount of time. They feature temperature control dials, which are excellent for effortlessly monitoring the flame while searing dishes. Natural gas grills are able to maintain a constant temperature, so you can create the right texture and consistency of your meat. They have a low maintenance design, ensuring that they remain in perfect shape with little upkeep required. They are simple to use, so you can whip up your ideal meal within moments. Designed to ensure a rapid and safe startup, they have igniters, so you can grill without the use of a lighter or match. On the low end of the CO2 emissions fuel scale, they are more energy efficient and a better choice for cutting down on pollution. However, they are hard to install, so you'll probably need a professional to help out, which can cost a lot of money.

Propane Gas Grills

Want to learn more about propane gas medium-sized cast aluminum grills? Continue reading the following paragraph to learn more about them. If you want to check out a propane gas medium-sized cast aluminum grill, then come look at this one. Propane gas grills feature temperature control knobs, which enable you to easily monitor your flame while preparing meals. They are capable of maintaining a consistent heat source, ensuring that meat is thoroughly cooked. They have a low maintenance design for easy cleaning and upkeep. They can reach temperatures ranging between 400 to 600 degrees Fahrenheit, so you can fully season food with incredible aromas and flavors. Designed to ensure a quick and safe startup, they have igniters, so you can simply start your grill with just the push of a button. Something to keep in mind is that they have wide venting, so if food with smoky flavor is what you want, these grills aren't the right choice for you. Another downside is that they run out of fuel after repeated use, so you'll have to refill the tank occasionally. A benefit is that they contain 2,500 BTUs per cubic feet as compared to 1,000 BTUs for natural gas, contributing to faster heating.