Unbiased Cast Aluminum Grills Review


Our review process

Ever think about how you can upgrade your next backyard picnic? There are many choices of grills to get. How do you know which one is the right one for your home? Luckily, our team took countless hours assembling, reviewing, and analyzing over 1,300 grills, each one having 89 data parameters. Throughout our time reviewing each grill, we discovered 33 that are cast aluminum grills. Our final objective is to offer you practical details so that you can find the most-fitting grill for your home. We took into account first-hand customer experiences and included key aspects, notably body construction material and installation type. Furthermore, we are thrilled to show you the following guide that will discuss some of the pros and cons in order to assist you in getting the grill of your dreams!

These are some things we recommend you know about cast aluminum grills. Built with weather-resistant materials, cast aluminum grills can tolerate rough environments. They have rust-proof designs for long-lasting use without decaying. Featuring excellent heat retention, they will remain hot for extended periods of time.

Our Top Ranking Grills:
Product NameBrandGrill TypeFuel TypeBurner MaterialCooking Grate Material
Best Overall Score
1
An image of MHP WNK4-NS-MPP 48'' Natural Gas Cast Aluminum Covered Grill
MHP WNK4-NS-MPP 48'' Natural Gas Cast Aluminum Covered Grill
MHP
covered grill
natural gas
stainless steel
aluminum
Runner Up
2
An image of MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill
MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill
MHP
covered grill
propane gas
cast stainless steel
Energy-Efficient Option
3
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
MHP
covered grill
propane gas
aluminum
Best Portable Grill
4
An image of PGS A40 Propane Gas Cast Aluminum Portable Covered Grill
PGS A40 Propane Gas Cast Aluminum Portable Covered Grill
PGS
covered grill
propane gas
stainless steel
stainless steel
Best Affordable Option
5
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington
covered grill
propane gas
stainless steel
cast iron
Our Top Ranking Grills
Customer Rating
Brand
MHP
Grill Type
covered grill
Fuel Type
natural gas
Burner Material
stainless steel
Cooking Grate Material
aluminum
Customer Rating
Brand
MHP
Grill Type
covered grill
Fuel Type
propane gas
Burner Material
cast stainless steel
Cooking Grate Material
Customer Rating
Brand
MHP
Grill Type
covered grill
Fuel Type
propane gas
Burner Material
Cooking Grate Material
aluminum
Customer Rating
Brand
PGS
Grill Type
covered grill
Fuel Type
propane gas
Burner Material
stainless steel
Cooking Grate Material
stainless steel
Customer Rating
Brand
Huntington
Grill Type
covered grill
Fuel Type
propane gas
Burner Material
stainless steel
Cooking Grate Material
cast iron
Best Overall Score
An image of MHP WNK4-NS-MPP 48'' Natural Gas Cast Aluminum Covered Grill

Enjoy every barbecuing experience by using the MHP Natural Gas Covered Grill. With a SearMagic warming rack, this cast aluminum grill is great for keeping foods hot until you are ready to eat. It features an electronic ignition, so you can turn it on with ease and get the party started. Designed with Reversible Sear Magic cooking grids, it offers you more diverse barbecuing options. It has an aluminum cooking grate, heating up food more consistently and is rust-resistant, so you can use it for many years. This natural gas grill is great for reducing unnecessary waste and exposure to harmful emissions, such as carbon monoxide. Featuring a freestanding design, this cast aluminum grill provides greater freedom and flexibility in your outdoor dining area.

    Pros
    • Features an electronic ignition, enabling you to quickly fire up your barbecue
    • SearMagic warming rack helps keep food hot
    • Natural gas is on the low end of the CO2 emissions fuel scale
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Electronic ignition loses its ability to work quickly if it gets too dirty
    • Runs on natural gas, costing more than a grill that needs charcoal
Runner Up
An image of MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill

Enjoy your favorite barbecue recipes with the MHP Propane Gas Covered Grill. This MHP grill has a Sta-Kool handle to keep your barbecue securely closed. Designed to give meat those traditional grill marks, it has Reversible Sear Magic cooking grids, so you can simply interchange burner types at any point depending on your needs. It has three cast stainless steel burners, letting you use the direct and indirect heat necessary for creating a two-zone cooking area. Using propane gas, it distributes heat evenly across the cooking area to ensure consistent results every time. Featuring a built-in design, this grill will add a level of sophistication to any outdoor cooking area.

    Pros
    • Propane gas provides a strong heat-source, ensuring that meat is cooked well
    • Features a built-in design, adding a level of sophistication to any outdoor cooking space
    • Reversible Sear Magic cooking grids give meat those traditional grill marks
    Cons
    • Cast aluminum construction is likely to scratch after a few uses
    • Uses propane gas, costing more than a grill that utilizes charcoal
Energy-Efficient Option
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill

The MHP Propane Gas Covered Grill is a good choice if you're someone who's really committed to grilling. With a SearMagic warming rack, this MHP grill is perfect for keeping prepared food from getting cold. Featuring an efficient infrared burner, it gives you access to higher levels of heat while searing food. This electronically ignited built-in grill is designed to make starting your propane gas grill as easy as possible with a simple push of a button. It includes an aluminum grill grate, heating food up more consistently and is rust-resistant, so you can use it for many years to come. Equipped with a built-in design, this grill can be used to create a beautiful outdoor cooking area on your patio or deck. This propane gas grill distributes consistent heat across the cooking area to minimize grill flare-ups.

    Pros
    • Electronic ignition allows you to start your propane gas grill effortlessly
    • SearMagic warming rack helps keep food hot
    • Uses an infrared burner, offering access to high-intensity heat while you grill
    Cons
    • High-end infrared burners become harder to move once you have set it up
    • Cast aluminum design is likely to scratch after a few uses
    • Features an electronic ignition, losing its ability to work quickly if it gets too dirty
Best Portable Grill
An image of PGS A40 Propane Gas Cast Aluminum Portable Covered Grill

Transform your barbecuing experience with the PGS Propane Gas Covered Grill. This cast aluminum grill features a portable design, which makes it excellent for weekend trips. It has a stainless steel cooking grate, supplying an easy-to-maintain, dependable, non-stick surface. Equipped with a warming rack, it is ideal for preventing prepared food from getting cold until the moment you sit down to eat. With two solid rubber wheels, it is excellent for hosting parties, camping, or picnics. This propane gas grill distributes heat evenly across the cooking surface for consistent results every time. It features a Sure Start ignition, which provides you with a quick and easy way to light your barbecue with the simple push of a button. This cast aluminum grill has a Moon Rok tray, which ensures optimal heat distribution every time you cook.

    Pros
    • Moon Rok tray allows the grill to achieves optimal heat distribution every time you cook
    • Sure Start ignition provides you with a quick and easy way to light your grill
    • Features a warming rack designed to keep food at the perfect temperature
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is less weather tolerant and more difficult to clean
    • Features a Sure Start ignition, losing its ability to work quickly if it gets too dirty
Best Affordable Option
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill

Enjoy a great barbecuing experience with the help of the Huntington Propane Gas Covered Grill. This grill has an Accu-Temp™ thermometer to keep the perfect temperature for all of your cooking needs. Designed to take the struggle out of starting your grill, it is equipped with an electronic ignition, so you can quickly get the fire going. Featuring a warming rack, it is ideal for keeping cooked food from getting cold.

This propane gas grill distributes heat evenly across the cooking area to ensure consistent results every time. Featuring lockable casters, this Huntington grill makes sure your grill stays in one place when in use. It has four heavy-duty wheels, making it ideal for hosting, camping, and picnics. This Huntington grill is made with a cast iron cooking grate, supplying a trustworthy non-stick surface that will last a long time. It has a freestanding design, giving you the freedom and flexibility to roll it out of the way while you are using your outdoor deck or patio. It has three large stainless steel main burners, letting you utilize the direct and indirect heat necessary for creating a two-zone cooking area.

    Pros
    • Electronic ignition ignites the grill in no time
    • Warming rack helps keep food hot
    • Features side shelves, providing extra storage room for everything you need in order to say goodbye to mess and clutter
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Features a cast iron cooking grate, requiring constant oiling to stop rusting
    • Electronic ignition loses its ability to work quickly if it gets too dirty
Additional Picks
An image of PGS T-Series T30 T Series 48'' Propane Gas Cast Aluminum Covered Grill

If functionality and easy setup are your main priorities, consider the PGS T Series Propane Gas Covered Grill. This cast aluminum grill uses anti-theft control knobs, so you can easily manage the temperature. Designed to take the struggle out of lighting your grill, it is equipped with a continuous-spark ignition, so you can quickly get the fire going. It includes a stainless steel cooking grate, which supplies an easy-to-maintain, durable, non-stick surface. With a freestanding design, it provides greater freedom and flexibility in your outdoor kitchen. This cast aluminum grill uses propane gas, which provides a strong heat-source, so you can be sure that your meat will be cooked to perfection every time. It has a Moon Rok tray, which ensures optimal heat distribution through each grilling session.

    Pros
    • Continuous-spark ignition provides you with a quick and easy way to light your grill
    • Features a stainless steel side shelf, giving you extra space to hold platters and utensils
    • Moon Rok tray ensures optimal heat distribution through each grilling session
    Cons
    • Cast aluminum construction is likely to scratch after a few uses
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Continuous-spark ignition loses its functionality quickly if it gets too dirty
An image of PGS T-Series T30 T Series 24" Propane Gas Cast Aluminum Covered Grill

Count on the PGS T Series Propane Gas Covered Grill for an authentic barbecue experience you can share with your friends and family. This grill has a continuous-spark ignition, allowing you to easily fire up your barbecue. It has anti-theft control knobs, allowing you to set your grill to the perfect temperature every time you cook. With a freestanding design, it provides greater freedom and flexibility in your outdoor cooking area. This grill is built with a stainless steel cooking grate, offering you a simple-to-maintain, dependable, non-stick surface. Fueled by propane gas, it distributes heat evenly across the grill for consistent results every time. It has a Moon Rok tray to ensure optimal heat distribution through each grill session.

    Pros
    • Continuous-spark ignition provides you with a quick way to light your barbecue
    • Features a stainless steel side shelf, allowing you to organize all your barbecue accessories
    • Moon Rok tray ensures optimal heat distribution every time you cook
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Continuous-spark ignition loses its functionality quickly if it gets too dirty
An image of MHP WNK4DD Propane Gas Cast Aluminum Freestanding Covered Grill

Enjoy your favorite barbecue recipes with the MHP Propane Gas Covered Grill. Featuring a swing-away warming rack, this MHP grill is perfect for preventing prepared food from getting cold until the moment you sit down to eat. It is equipped with a Sta-Kool handle to keep your grill securely closed. It has a built-in heat thermometer to maintain the perfect temperature for all of your grilling needs. This MHP grill is designed with an electronic ignition, so you can effortlessly light it.

This MHP grill has folding side shelves, which allow you to have more of the things you need nearby and with the two folding side shelves, you can enjoy extra work space. It is designed with a rotisserie burner and has Reversible Sear Magic cooking grids, giving meat those classic grill marks. This MHP grill features a stainless steel cooking grate, offering you a simple-to-maintain, durable, non-stick surface. With a freestanding design, it provides greater freedom and flexibility in your outdoor dining area. Using propane gas, it distributes heat evenly across the grill for consistent results every time.

    Pros
    • Features an electronic ignition, helping you easily fire up your barbecue
    • Designed with a swing-away warming rack to keep food from cooling down
    • Propane gas is stored in a portable tank that is easy to detach and refill for your convenience
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Features an electronic ignition, losing its functionality quickly if it gets too dirty
An image of MHP JNR4DD-NS-MPP Natural Gas Cast Aluminum Freestanding Covered Grill

Count on the MHP Natural Gas Covered Grill for a delicious barbecue experience you can share with your friends and family. This MHP grill features an electronic ignition, designed to take the struggle out of lighting your grill. Equipped with a stainless steel warming rack, it is great for preventing prepared food from getting cold until the moment you sit down to eat. It features a Sta-Kool handle to keep your barbecue securely closed. This MHP grill has a built-in heat thermometer, which enables you to easily check the temperature to produce tender results.

This natural gas grill is ideal for reducing unnecessary waste and exposure to harmful chemicals, such as carbon monoxide. This MHP grill has a folding side shelf to offer extra working space. It has Reversible Sear Magic cooking grids, making it perfect for getting that caramelized outer layer on your meat or veggies. This MHP grill includes a stainless steel cooking grate, offering you a simple-to-maintain, dependable, non-stick surface. It has a freestanding design, which lets you push it out of the way while you are using your patio. It has porcelain briquettes, helping to evenly grill your meat.

    Pros
    • Features an electronic ignition, letting you quickly start up your barbecue
    • Stainless steel warming rack helps keep your food from cooling down
    • Porcelain briquettes help evenly cook your meal to perfection
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more costly than other grate materials
    • Features an electronic ignition, losing its functionality quickly if it gets too dirty
An image of PGS A40 Natural Gas Cast Aluminum Freestanding Covered Grill

If you enjoy taking charge of the barbecue at large family gatherings, consider buying the PGS Natural Gas Covered Grill. This grill has a Sure Start ignition, which provides you with an easy way to light your barbecue by simply pushing a button. It features a warming rack, which allows you to prevent your prepared food from getting cold while you continue cooking. Fueled by natural gas, it ensures that heat is consistently distributed across the grill for a more accurate cooking temperature. Featuring a freestanding design, it offers greater freedom and flexibility in your outdoor kitchen. This cast aluminum grill includes a stainless steel cooking grate, giving you an optimal non-stick surface that you can rely on for a long time. It has a Moon Rok tray, which allows the grill to achieves optimal heat distribution each time you cook.

    Pros
    • Features a Moon Rok tray, ensuring even heat distribution every time you cook
    • Sure Start ignition ignites the grill quickly
    • Warming rack helps keep food hot
    Cons
    • Cast aluminum construction is likely to scratch more easily
    • Stainless steel cooking grate is less weather tolerant and more difficult to clean
    • Sure Start ignition loses its ability to work quickly if it gets too dirty
Here's Some More Information To Think About When Purchasing Your Next Cast Aluminum Grill:
How Should Your Cast Aluminum Grill Be Fueled?
Natural Gas Grills

Debating whether to get a natural gas grill? We'll try to help you make an informed decision by giving you some important facts before buying a natural gas cast aluminum grill. Natural gas grills can reach temperatures ranging between 400 to 600 degrees Fahrenheit, ensuring that all your favorite food is consistently cooked at the correct heat level. They have an easy-to-use design, which is perfect for creating excellent dishes with ultimate convenience. They are low maintenance, which makes them ideal for all your cooking needs without the need for extra cleanup. Natural gas grills feature temperature control dials, which are ideal for monitoring heat while cooking in your backyard. They allow you to control a consistent temperature, making them perfect for either slow roasting or searing your meat. They have igniters, which enable you to simply start the grill without the use of a lighter or match. On the low end of the CO2 emissions fuel scale, they are more energy efficient and a better choice for reducing your impact on the environment. One downside is that they are difficult to install, so you'll probably need a professional to help out, which can be quite costly. Thinking about getting a natural gas grill? Check out this one.

Propane Gas Grills

Not sure if you should get a propane gas grill? We can help you make your decision by giving you the information that you might want to know about before purchasing a propane gas cast aluminum grill. Propane grills are able to reach temperatures of 400 to 600 degrees Fahrenheit, so you can fully season food with incredible flavors and aromas. They have temperature control knobs, so you can identify the best temperature for your food. They have a low maintenance design, ensuring that they remain in perfect condition with little upkeep required. Offering consistent temperatures, they can cook your meat to just the right point of doneness. They come with igniters, which enable you to simply start the grill without the use of a lighter or match. Something to consider is that they have wide venting, so if you like the smoky flavor, these grills don't have it. Also, they run out of fuel after repeated use, so you should be sure to refill the tank occasionally. On the other hand, they contain 2,500 BTUs per cubic feet as compared to 1,000 BTUs for natural gas, contributing to faster heating. Thinking about getting a propane gas grill? You might want to take a look at this one.

Liquid Propane Grills

Want to learn more about liquid propane cast aluminum grills? Continue reading the following section to learn more about them. If you want to check out a liquid propane cast aluminum grill, then come look at this one. Liquid propane grills come with temperature control dials, which are perfect for monitoring heat while cooking in your backyard. They allow you to control a consistent temperature, so you can ensure the perfect degree of doneness. They have a low maintenance design, ensuring that they stay in great shape with little upkeep required. They heat up in seconds, requiring little preparation time. They can reach temperatures of 400 to 600 degrees Fahrenheit, so you can grill your food gradually. Designed to ensure a rapid and safe startup, they feature igniters, so you can grill without the need for a lighter or match. However, they have wide venting, so you won't get the smoky flavor that you might like. On the other hand, liquid propane is more expensive than natural gas, making them a luxury, only to be considered if you're looking to make a permanent investment by adding an outdoor kitchen to your home. These liquid propane grills contain 2,500 BTUs per cubic feet as compared to 1,000 BTUs for natural gas, contributing to faster heating.

Differentiating Between Grill Types for Cast Aluminum Grills
Covered Grills

Think that covered grills are right for you? Then check out this cast aluminum grill after you finish reading about them. Covered grills disperse heat evenly, so that while the lid is closed, food retains its texture and consistency. They feature ventilated heat regulation, enabling you to grill meat or seafood at a precise temperature without it burning or overcooking. They are ideal for preparing food for large crowds, so you can always host memorable barbecues.

Kettle Grills

Think that kettle grills are right for you? Then check out this cast aluminum grill after you finish reading about them. Kettle grills circulate heat at an even rate, so that while the cover is closed, food maintains its texture and consistency. They have ventilated heat regulation, ensuring a consistent level of airflow. They have a round or oval shape, so they distribute heat evenly and consistently, making sure that each piece of meat is equally cooked.

Which Cast Aluminum Grill Should You Be Installing?
Built-in Grills

Interested in built-in grills? Here are a few things you should consider about them. Feel free to check out this highly rated cast aluminum grill that we hand picked for you in the meantime. With an aesthetically-appealing design, built-in grills are great for upgrading any patio setting, giving it a beautiful and refined look. They have a larger construction, so they are great for cooking larger portions of meat or vegetables all at once. A potential downside is that they are considerably more expensive, so they should only be considered if you're looking to make a big investment in an outdoor kitchen. They are cemented in, so it will be difficult to remove them once installed. In addition, they are harder to install, so if you're looking for something that can just come out of the box and is ready for use, these might not be the best choice.

Freestanding Grills

Debating whether to get a freestanding grill? We'll try to help you decide by giving you some information that you need. Freestanding grills are particularly great for grilling novices since they don't demand the same long-term commitment that built-in grills do and don't come with as hefty a price tag. They are easy to move around, so you can save space in your outdoor area. They have internal storage units, so you can keep all grilling supplies in one easily accessible area. They feature a compact design, making them great if you want to save space. However, they don't have any prep space, unlike built-in grills, so if you want to set-up an entire cooking station, they're not the best option. Feel ready to pick out the right cast aluminum grill for you? You can get started here.

Portable Grills

Want a portable grill to bring with you to tailgating parties? Check out this particular portable cast aluminum grill that we think you'll enjoy. Portable grills feature internal storage compartments, so you can easily store and access all your extra cooking tools. They are easily stored, so they are a great option for outdoor locations with limited space. Something to keep in mind is that they often don't have safety mechanisms, so if you choose to get one, it's a good idea to read up on proper use.