Top Cast Aluminum Propane Gas Grills


Our review process

Picking a grill can be a long process. It can be overwhelming if you don't know exactly what you need. Luckily for you, we've put together and analyzed information on more than 1,300 different grills and also looked at 89 data entries for each one so that you won't have to look any further. Out of these grills, we then took another look at 17 cast aluminum propane gas grills using our machine learning engine. The following article will show you all the pros and cons of the 17 grills mentioned above and show you some of the more relevant information you should focus on, such as dimensions and body construction.

There's loads to learn about cast aluminum propane gas grills. Propane grills are low maintenance and are capable of reaching temperatures ranging between 400 to 600 degrees Fahrenheit, so you can cook your food consistently. They come with temperature control knobs, so you can easily choose the right heat while cooking. Able to maintain a consistent heat source, they can cook your meat to the point of perfection. Designed to ensure a quick and safe startup, they feature igniters, so you can simply start your grill with just the push of a button. However, propane grills run out of fuel after repeated use, so you should be sure to refill the tank occasionally. In addition, they have wide venting, so if you like the smoky flavor, these grills aren't the right choice for you. A benefit is that they contain 2,500 BTUs per cubic feet as compared to 1,000 BTUs for natural gas, contributing to faster heating. Built with weather-resistant materials, they also can withstand harsh climates. Cast aluminum grills have rust-proof designs, so they can handle long-term use. With excellent heat retention, they can remain hot for a long time.

Our Top Ranking Grills:
Product NameBrandGrill TypeBurner MaterialCooking Grate Material
Best Overall Score
1
An image of MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill
Huntington
covered grill
cast stainless steel   
Runner Up
2
An image of PGS T-Series T30 T Series 48'' Propane Gas Cast Aluminum Covered Grill
weber
covered grill
stainless steel
stainless steel
Energy-Efficient Option
3
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill
weber
covered grill
aluminum
Best Portable Grill
4
An image of PGS A40 Propane Gas Cast Aluminum Portable Covered Grill
char-broil
covered grill
stainless steel
stainless steel
Best Affordable Option
5
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill
Huntington
covered grill
stainless steel
aluminium
Our Top Ranking Grills
Customer Rating
Brand
MHP
Grill Type
covered grill
Burner Material
cast stainless steel
Cooking Grate Material
Customer Rating
Brand
PGS
Grill Type
covered grill
Burner Material
stainless steel
Cooking Grate Material
stainless steel
Customer Rating
Brand
MHP
Grill Type
covered grill
Burner Material
Cooking Grate Material
aluminum
Customer Rating
Brand
PGS
Grill Type
covered grill
Burner Material
stainless steel
Cooking Grate Material
stainless steel
Customer Rating
Brand
Huntington
Grill Type
covered grill
Burner Material
stainless steel
Cooking Grate Material
cast iron
Best Overall Score
An image of MHP W3g4dd Propane Gas Cast Aluminum Built-In Covered Grill

The Huntington 30040HNT Liquid Propane Grill is a perfect addition to any patio. Made with a built-in design, this cast aluminum grill will add a level of class to any outdoor cooking area. It has three cast stainless steel burners, so you can barbecue and have more versatility and flexibility while grilling. Fueled by propane gas, it distributes consistent heat across the cooking surface to reduce grill flare-ups. This grill has an Aluminized cooking system protects the burner and vaporizes juices for sizzling flavor, and a Weather-resistant side shelves provide additional workspace



    Pros
    • Propane gas provides a strong heat-source, ensuring that meat is cooked well
    • side shelves provide additional workspace
    Cons
    • Cast aluminum construction is likely to scratch after a few uses
    • Uses propane gas, costing more than a grill that utilizes charcoal
Runner Up
An image of PGS T-Series T30 T Series 48'' Propane Gas Cast Aluminum Covered Grill

Host outstanding dinner parties by using the weber 50060001 q1000 Series Propane Gas Covered Grill. This weber grill uses anti-theft control knobs, so you can easily manage the temperature. This weber grill uses propane gas, which provides a strong heat-source, so you can be sure that your meat will be cooked well every time. It includes a stainless steel cooking grate, With a side handle design it offers greater freedom and flexibility in your outdoor cooking area. It features a continuous-spark ignition, helping you quickly light your grill.

    Pros
    • Continuous-spark ignition provides you with a quick and easy way to light your grill
    •  lightweight, cast-aluminum construction of it makes this super-portable grill the perfect tailgating companion
    Cons
    • Cast aluminum construction is likely to scratch after a few uses
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Continuous-spark ignition loses its functionality quickly if it gets too dirty
Energy-Efficient Option
An image of MHP Propane Gas Cast Aluminum Built-In Infrared Covered Grill

Count on the weber Propane Gas Covered Grill for a delicious barbecue experience you can share with your family and friends. Featuring a SearMagic warming rack, this grill is ideal for preventing cooked food from getting cold until you are ready to eat. It has an electronic ignition, helping you quickly light your grill. This weber has an infinite control burner valve locks in your desired cooking temperature to cook efficiently at any temperature from low to high. Fueled by propane gas, it distributes consistent heat across the cooking area to reduce grill flare-ups. It includes an aluminum grill grate, amplifying the heat in order to prevent flare-ups and cook food faster.

    Pros
    • Electronic ignition allows you to start your propane gas grill effortlessly
    • SearMagic warming rack helps keep food hot
    Cons
    • Cast aluminum design is likely to scratch after a few uses
    • Features an electronic ignition, losing its ability to work quickly if it gets too dirty
Best Portable Grill
An image of PGS A40 Propane Gas Cast Aluminum Portable Covered Grill

Transform your barbecuing experience with the char-broil Propane Gas Covered Grill. It has a stainless steel cooking grate, supplying an easy-to-maintain, dependable, non-stick surface. Equipped with a swing away warming rack, it is ideal for preventing prepared food from getting cold until the moment you sit down to eat. With two solid rubber wheels, it is excellent for hosting parties, camping, or picnics. Four stainless steel top-ported burners are durable for longer-lasting performance, and offer a wide temperature range. This propane gas grill distributes heat evenly across the cooking surface for consistent results every time. It features a Sure Start ignition, which provides you with a quick and easy way to light your barbecue with the simple push of a button. It also has a Lidded side burner is ideal for preparing sauces or sides while grilling.

    Pros
    • Sure Start ignition provides you with a quick and easy way to light your grill
    • Features a warming rack designed to keep food at the perfect temperature
    • the Lidded side burner is ideal for preparing sauces or sides while grilling.
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is less weather tolerant and more difficult to clean
    • Features a Sure Start ignition, losing its ability to work quickly if it gets too dirty
Best Affordable Option
An image of Huntington 641254 Propane Gas Cast Aluminum Freestanding Covered Grill

Enjoy a great barbecuing experience with the help of the Huntington Propane Gas Covered Grill. This grill has an Accu-Temp™ thermometer to keep the perfect temperature for all of your cooking needs. Designed to take the struggle out of starting your grill, it is equipped with an electronic ignition, so you can quickly get the fire going. Featuring a warming rack, it is ideal for keeping cooked food from getting cold.

This propane gas grill distributes heat evenly across the cooking area to ensure consistent results every time.  It has two heavy-duty wheels, making it ideal for hosting, camping, and picnics. This Huntington grill is made with a cast iron cooking grate, supplying a trustworthy non-stick surface that will last a long time. It has a freestanding design, giving you the freedom and flexibility to roll it out of the way while you are using your outdoor deck or patio. 

    Pros
    • Electronic ignition ignites the grill in no time
    • Warming rack helps keep food hot
    • Features side shelves, providing extra storage room for everything you need in order to say goodbye to mess and clutter
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Features a cast iron cooking grate, requiring constant oiling to stop rusting
    • Electronic ignition loses its ability to work quickly if it gets too dirty
Additional Picks
An image of PGS T-Series T30 T Series 24" Propane Gas Cast Aluminum Covered Grill

Host excellent summer parties by using the PGS T Series Propane Gas Covered Grill. This covered grill has anti-theft control knobs, which allow you to set your grill to the perfect temperature every time. It features a freestanding design, enabling you to move it out of the way to save space when it's not in use. This propane gas grill distributes consistent heat across the cooking surface to reduce grill flare-ups. It is equipped with a continuous-spark ignition, so you can light it with the push of a button. This cast aluminum grill has a Moon Rok tray, ensuring uniform heat distribution each time you cook. It includes a stainless steel grill grate, giving you an easy-to-maintain, durable, non-stick surface.

    Pros
    • Continuous-spark ignition provides you with a quick way to light your barbecue
    • Features a stainless steel side shelf, allowing you to organize all your barbecue accessories
    • Moon Rok tray ensures optimal heat distribution every time you cook
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Continuous-spark ignition loses its functionality quickly if it gets too dirty
An image of MHP WNK4DD Propane Gas Cast Aluminum Freestanding Covered Grill

For the ideal combination of functionality and practicality, use the MHP Propane Gas Covered Grill. This cast aluminum grill is equipped with folding side shelves and has two folding side shelves, so you can enjoy expanded work space. It is built with a stainless steel grill grate, supplying a simple-to-maintain, dependable, non-stick surface. This electronically ignited grill is designed to make lighting your propane gas grill as easy as possible with a simple push of a button. Using propane gas, it distributes heat evenly across the grill to ensure consistent results every time. Made with a freestanding design, this grill provides greater freedom and flexibility in your outdoor dining area.

This grill features a rotisserie burner and has Reversible Sear Magic cooking grids, offering additional grilling options. It features a Sta-Kool handle to keep your grill tightly sealed. This grill has a built-in heat thermometer, which allows you to easily monitor the temperature to produce delicious results every time. It has a swing-away warming rack to keep food hot.

    Pros
    • Features an electronic ignition, helping you easily fire up your barbecue
    • Designed with a swing-away warming rack to keep food from cooling down
    • Propane gas is stored in a portable tank that is easy to detach and refill for your convenience
    Cons
    • Cast aluminum construction is likely to scratch easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Features an electronic ignition, losing its functionality quickly if it gets too dirty
An image of PGS A40 Propane Gas Cast Aluminum Freestanding Covered Grill

Host excellent summer parties by using the PGS Propane Gas Covered Grill. This propane gas grill distributes consistent heat across the grill to minimize grill flare-ups. This cast aluminum grill features a Sure Start ignition, enabling you to easily light your barbecue. It features a Moon Rok tray, which ensures even heat distribution each time you grill. Made with a freestanding design, it provides greater freedom and flexibility in your outdoor dining area. This PGS grill has a stainless steel cooking grate, which supplies a trustworthy non-stick surface that will last a long time. Designed with a warming rack, it is ideal for keeping food from getting cold.

    Pros
    • Moon Rok tray ensures optimal heat distribution through each grilling session
    • Sure Start ignition allows you to light your propane gas grill with the push of a button
    • Warming rack helps keep your food from getting cold
    Cons
    • Cast aluminum construction is likely to scratch more easily
    • Stainless steel cooking grate is much more expensive than other grate materials
    • Sure Start ignition loses its ability to work very quickly if it gets too dirty
An image of PGS T-Series T40 T Series 48'' Propane Gas Cast Aluminum Covered Grill

Host outstanding dinner parties with the PGS T Series Propane Gas Covered Grill. This propane gas grill distributes consistent heat across the cooking area to minimize grill flare-ups. This PGS grill features a Moon Rok tray, delivering more even results. It has a continuous-spark ignition, letting you quickly light your grill. Featuring a freestanding design, it offers greater freedom and flexibility in your outdoor cooking area. It is made with a stainless steel grill grate, which provides an easy-to-maintain, durable, non-stick surface. This PGS grill uses anti-theft control knobs, so you can easily manage the temperature.

    Pros
    • Continuous-spark ignition provides you with an easy way to light your grill
    • Features side shelves, offering added storage space for your spice rack, tools or any other accessories
    • Built with a Moon Rok tray to ensure optimal heat distribution every time you cook
    Cons
    • Cast aluminum design is likely to scratch more easily
    • Stainless steel cooking grate is less weather resistant and more difficult to clean
    • Continuous-spark ignition loses its ability to work very fast if it gets too dirty
An image of PGS A30 Propane Gas Cast Aluminum Portable Covered Grill

The PGS Propane Gas Covered Grill is an excellent choice for any weekend cookout. Featuring a warming rack, this PGS grill is perfect for preventing cooked food from getting cold until the moment you sit down to eat. Fueled by propane gas, it distributes heat evenly across the cooking surface to ensure consistent results every time. It features a Sure Start ignition, helping you easily light your grill. This grill is made with a portable design, so you can conveniently take it on weekend trips. It includes a stainless steel grill grate, supplying a dependable non-stick surface that will last a long time. This grill has a Moon Rok tray, providing more even results.

    Pros
    • Sure Start ignition makes lighting your grill quick and easy
    • Warming rack helps keep your food hot
    • Features a side shelf, providing a wider work space for you to easily barbecue your favorite foods
    Cons
    • Cast aluminum construction is likely to scratch more easily
    • Stainless steel cooking grate is much more costly than other grate materials
    • Sure Start ignition loses its functionality quickly if it gets too dirty
How to Decide on Your New Cast Aluminum Propane Gas Grill: Some Points to Keep In Mind:
Let's Go Over Cooking Grate Material for Cast Aluminum Propane Gas Grills
Grills with Stainless Steel Grates

If you want a cast aluminum propane gas grill with a stainless steel grate design, you can find a great one here. Designed with anti-corrosion properties, stainless steel grates provide long-term durability even after repeated use. These grates have heat retention technology, consuming less fuel while cooking your food, long after the grill has been turned off. They are simple to clean, so most standard grill brushes will do the job. The grates have a low maintenance build, so it won't be a hassle to make sure that they stay in good condition over time. They feature non-stick surface, so you can grill without the need for additional oiling.

Grills with Cast Iron Grates

There are two cast aluminum propane gas grills with a cast iron grate design, like this one. Cast iron grates are capable of circulating temperature evenly, making them excellent for ensuring that food is thoroughly cooked. These grates have heat retention technology, using less fuel while cooking your food, long after the grill has been switched off. They are non-stick to help you remove any remains of food after you are finished cooking. A potential downside is that they need to prepped and maintained properly: It's best if they're oiled before use and always cleaned when they're still warm. On top of that, they have a heavier design, so you may need a special tool to lift and replace them on the grill.

Grills with Porcelain-Enameled Cast Iron Grates

With two cast aluminum propane gas grills with a porcelain-enameled cast iron grate design, there's lots to know about what makes them unique. Porcelain-enameled cast iron grates are built with high-quality materials for added durability. These grates have heat retention technology, using less fuel while cooking your food, long after the grill has been switched off. They are non-stick to help you remove any remains of food after you are finished cooking. However, they can't be cleaned just like other kinds of grates, so you should remember to clean them while they're still warm. With all of the information that you need to know about porcelain-enameled cast iron grates, check out this great cast aluminum propane gas grill.

Understanding Installation Types for Cast Aluminum Propane Gas Grills
Built-in Grills

Interested in built-in grills? Here are a few things you should know about them. Feel free to check out this great cast aluminum propane gas grill in the meantime. With an aesthetically-pleasing design, built-in grills are ideal for enhancing any patio setting, giving it a beautiful and refined look. They have a larger construction, so they are ideal for cooking larger quantities of meat or vegetables all at once. However, they are considerably more expensive, so they should only be considered if you're looking to make a big investment in an outdoor kitchen. They are harder to install, so if you're looking for something that can just come out of the box and is ready for use, these might not be right for you. Another drawback is that they are installed permanently into your outdoor kitchen, so you won't have the same mobility that you can have with freestanding grills.

Freestanding Grills

Not sure if you should get a freestanding grill? We'll try to help you make your decision by giving you some important information that you need. Freestanding grills are especially great for grilling novices since they don't demand the same commitment that built-in grills do and don't come with the same price tag. They are easy to move around, giving you the freedom and flexibility to push them out of the way when you are done grilling. They are easily stored, so you can make more space of your patio during the off-season. They feature internal storage units, so you can store all grilling utensils in one easily accessible area. One downside is that they don't have any prep space, unlike built-in grills, so if you're trying to build a full outdoor kitchen, they're not the best choice. Thinking about getting a freestanding grill? Here's one to take a look at.

Portable Grills

Not sure if you should get a portable grill? We can help you decide by giving you some important information that you need. Portable grills have a compact design, which is an excellent choice for smaller outdoor areas. They are often designed with internal storage units, so you can easily store and access all your additional grilling tools. A potential downside is that they often don't have safety mechanisms, so if you choose to get one, it's a good idea to read up on proper use. Feel ready to pick out the right cast aluminum propane gas grill for you? You can get started here.

What Size Cooking Area Is Best for Your Cast Aluminum Propane Gas Grill
Under 500 Sq. Inch Grills

Not sure if you should get a less than 500 sq. in. grill? We can help you make your decision by giving you the information that you need. Offering plenty of room to comfortably cook, these under 500 sq. inch grills let you prepare all of your favorite dishes. Ideal for simultaneously searing at high temperatures and slow cooking at low temperatures, they are usually designed with two burners so that you can simultaneously sear at high temperatures and slow cook at low temperatures. They are not difficult to transport, so you can place them anywhere you want in your patio or yard. If you think a less than 500 sq. in. grill is a good choice, check out this one.

500-700 Sq. Inch Grills

Interested in 500-700 sq. in. grills? Here are a few things you should consider about them. Feel free to check out this highly rated cast aluminum propane gas grill that we hand picked for you in the meantime. With these kinds of grills, you can cook up to 12 pieces of chicken, 15 sausages, 6 steaks, and 12 burgers at a time. Offering plenty of space to comfortably cook, these 500-700 sq. inch grills let you prepare all of your favorite dishes. They typically include up to eight burners, so you'll have enough room to prepare lots of different courses simultaneously. They are manufactured to operate at different temperatures at the same time, which will allow you to grill items at high temperatures while slow cooking others on lower heats.